T.I.A - TOTALLY INTEGRATED AUTOMATION

The professional trajectory carried out in high technology, based on Know-How of engineering and own integral automation software, allows to develop a concept of fully computerized and integrated factories from the "Production floor" level to the "Administrative level", granting the client flexible production systems with high efficiency rates through a concept of:

Fully Automated Plants Self-controlled And Self-managed.

These flexible and comprehensive production plant models allow for a high degree of overall efficiency in the K.P.I. (Key Performance Indicator) of production, thus allowing to achieve high competitiveness worldwide.

Industries in which we have applied our Integral Manufacturing Automation concepts: (T.I.A.)

Plant 1 and plant 2 for the production of cookies of Bagley Argentina S.A., Salto city, Buenos Aires state, Argentine Republic. Project, digital process model, and development of interconnection software between plant control level 2 (plcs, scadas - industry 3.0) and the MES-IT System of Siemens S.A., industry 4.0 project.
Chocolate plant of Arcor S.A.I.C., Colonia Caroya city, Córdoba state, Argentine Republic. Project, digital model of processes and development of the interconnection software between level 2 of plant control (plcs, scadas - industry 3.0) and the MES-IT System of Siemens S.A., Industry 4.0 Project.
Thermoelectric Generation plant of Generadora Mediterránea S.A., Rio IV city, Córdoba state, Argentine Republic. Automation of combined cycle turbogroups. Auxiliary Systems BOP. Added two turbogroups of 50 MW of generation each. D.C.S. software development (Distributed Control System) in Scadas Simatic WINCC of the control room. (Software for supervision and general control of the plant).
"Mario Seveso" Arcor S.A.I.C. thermoelectric generation plant, Arroyito city, Córdoba state, Argentine Republic. Engineering project, software development and commissioning of the up-grade of the turbogroup redundant control system with combined cycle and steam cogeneration system.
Generadora Mediterránea S.A. of the Albanesi Group - Río Cuarto city, Córdoba state, Argentine Republic, and in the General Roca city node,Rio Negro state,Argentine ,the Central Termica Roca S.A. thermoelectric plant, Grupo Albanesi. Design and development of the DAG-RAG intelligent system for connection and disconnection of electric power generation turbogroups, by monitoring events, parameters and transients in the 132 KV transmission lines of the national interconnected system.
Central thermoelectric Roca S.A. Albanesi Group, General Roca city, Rio Negro state, Argentine Republic. Control system D.C.S. comprehensive of the closing of the combined cycle.
Ezeiza thermoelectric plant, of the Albanesi group, Ezeiza - Cañuelas highway, Buenos Aires state, Argentine Republic Automation of common systems (Auxiliaries) B.O.P. and D.C.S. control system.
Cookie plant of Bagley Argentina S.A, Villa Mercedes city, San Luis state, Argentine Republic. Development, implementation and commissioning of the general reengineering of the kneading and filling preparation centers; Serving systems for liquid ingredients, flour, sugar and bran.
Candy and chocolate plant of the company "Dos en Uno", Santiago city, Chile Republic.
Candy plant of the company "Mundo Dulce S.A." de C.V., Toluca city, Mexico.
Chocolate plant Arcor S.A.I.C. Braganca Paulista, State of São Paulo, Brazil.
Hard candy plant Arcor S.A.I.C. Arroyito city, Córdoba state, Argentine Republic.
Plant of flavors (essences) Arcor S.A.I.C. Arroyito city, Córdoba state, Argentine Republic.
Effluent treatment plant - Arcor S.A.I.C. Arroyito city, Córdoba state, Argentine Republic.

SERVICES

ISIP S.R.L. can provide your company with the necessary assistance to develop automation projects, from the planning and design stages to the installation and commissioning stages, through the following services:

Definition and development of automation and / or integration projects.

Definition of technological configuration - Choice of control architecture.

Analysis and evaluation of technical feasibility, future evolution and flexibility of projects.

Implementation of projects. Custom Application Developments - Control Software and Hardware.

Installation and tuning of applications.

Technical assistance and maintenance.

Specific assistance through teleservices.

Training of production and maintenance personnel.

Computer aided documentation, installation and diagnosis service.

Emulation of processes in real time.

Consulting and Advice.

Coordination of multidisciplinary projects.

Intensive training courses in automation.

SATELLITE TECHNOLOGY

tecnología satelital This technology is based on satellite radio modems, which operate through four satellites in geostationary orbits of the Inmarsat company. Any objective of location, tracking, monitoring, supervision and control will be achieved by the system. The Satellite Scada System also allows to easily integrate the monitoring instrumentation of various plants, facilities or remote units, collect information on multiple stations, transmit them via Inmarsat to a satellite station and through the Internet network, a person or computer can analyze the information in any point on the planet and decide what action to take or perform an automated information processing process.
The remote terminal equipments have PLC technology, which allows the installation of application programs that control the processes locally and that can receive parameterization locally or remotely. The system offers a wide range of configuration possibilities for remote units, which guarantees flexibility and compatibility with the installations to be supervised and controlled. This also provides the ability to tailor costs to the size of the facility. It also allows integration with different Supervision and Control systems, Database Servers and Administration systems existing in the company, achieving an integrated solution compatible with its installation without topology modifications. It is also specially designed for applications where power supply is difficult, featuring very low consumption, energy saving methods, and battery power. Its compact and robust design makes it particularly suitable for harsh environments and aggressive climates.

SMART BUILDINGS

We offer solutions for requirements of:

Control of heating, climate, cold, ventilation, and light.

Simulation of profiles for heating, climate, cold, ventilation, light.

Analysis of energy consumption.

Database of energy consumption.

Energy control.

Control of water supply and waste water treatment.

Alarm / access / fire systems.

Building protection and security systems.

Remote diagnosis and preventive maintenance.

Use of modern business communication systems.

Economic optimization for different clients and applications.

Great flexibility to new systems.

OUR MOST IMPORTANT WORKS:

2021-
Project, digital model of processes, programming and start-up, of the industry 4.0 system, in the chocolate factory of the ARCOR SAIC group in the city of Colonia Caroya, province of Cordoba, Argentine Republic. Project carried out with Siemens S.A. and Cisco Systems.

2020-
Project, digital model of processes, programming and start-up, of the industry 4.0 system, in factory 1 and factory 2, of Biscuits, of the Bagley Latinoamerica Group, in the city of Salto, Province of Buenos Aires, Argentine Republic. Project carried out with Siemens S.A. and Cisco Systems. This project involves 16 biscuit production lines in a covered area of 86,400 square meters.

2018-2019-
Installation and commissioning of the system of intelligent control (D.C.S.) of the enlargement and conversion to new system of combined cycle to be implemented in the "Thermal power plant of electric generation ROCA S.A." of the Albanesi Group, city of General Roca city, state: Rio Negro, Argentine. Recovery Boiler (HRSG), Degasser purge system, control of the steam turbine and condensate system, control of the balance of plant (Auxiliary-BOP), OPC Communication and Modbus TCP/IP with MARK VIe controls of General Electric (G.E.) of the USA of TG and TV. (Ag Watering of combined cycle to existing Gas turbine of 120 MW).

2017-
Project, engineering, software development and commissioned in the Rio Cuarto thermoelectric power station, of the Albanesi Group, of the aggregate of 2 x turbogroups of 50MW generation each ,Siemens ST800. Development of the software D.C.S. (Direct control System) in Scadas Simatic WINCC of control room. (Monitoring Software and General control of the Central). Rio Cuarto city, state of Cordoba, Argentine Republic.

2017-
Project, engineering, software development and commissioner of the new thermoelectric power plant "EZEIZA" of the Albanesi group, with a generation of 4 turbogroups Siemens ST800 of 50 MW each. Development of the software D.C.S. (Direct control System) in Scadas Simatic WINCC of control room. (Monitoring Software and General control of the Central). Locality of Ezeiza, state of Buenos Aires, Argentine Republic.

2017-
Software development and commissioner of the integral automation of the automated kneading machines. Production of fillings cookie plant of Bagley Argentina S.A. -Villa Mercedes city- State of Saint Louis, Argentine.

2017-
Software development and Commissioner of the Integral system of C.I.M., (Computer Integrated Manufacturing), production of confit plant in the chocolate plant of Colonia Caroya city. Company: ARCOR SAIC. - State: Córdoba-Argentine Republic.

2016-
Hardware engineering, software development, simulation and implementation and start-up of the system of automatic and autonomous dosage of sugar and bran for all production lines (Bzas. W3-W4) of the plant of production 10 million of KG of finished products of monthly cookies of plant Villa Mercedes city, San Luis State, Argentine, company: Bagley Argentina S.A.

2016-
Engineering project, hardware structure, general consultancy and programming of the system of intelligent control of the enlargement and conversion to new system of combined cycle to be implemented in the "Thermal power plant of electric generation ROCA S.A." of the Albanesi Group, city of General Roca, state of Rio Negro, Argentine. Recovery Boiler (HRSG), degasser purge system, control of the steam turbine and condensate system, control of the balance of plant (Auxiliary-BOP), OPC Communication and Modbus TCP/IP with MARK VIe controls of General Electric (G.E.) of the USA of TG and TV. (Ag watering of combined cycle to existing gas turbine of 120 MW).

2015-
Reengineering (Up-Grade) of Scadas Simatic WINCC of supervision and control of the intelligent control system of the corporate building of the group ARCOR SAIC, City of Córdoba, Argentine.

2015-
Reengineering of Scadas of supervision and control room to Simatic Scadas WINCC (Up-Grade) of quality Control, prescriptions and planning of production, of plant biscotti 1, of Bagley Argentina S.A., Salto city, State of Bs.As. Argentine.

2015-
Hardware engineering, software development, simulation and implementation and start-up of the automatic and autonomous dosing system of flours for all production lines (Bzas. W1-W2) of the production plant of 10 m KG's carillons of finished products of monthly cookies of plant Villa Mercedes city, state of San Luis, Argentine of Bagley Argentina S.A. company.

2015-
Reengineering of hardware and software, of the centers of preparations of creams, jellies and glasse of assortment lines 4, 5, 6, 8 of biscuit plant Biscotti 1, Bagley Argentina SA, Salto city, state of Bs. As., Argentine.

2015-
Hardware engineering, software development, implementation and start-up of the automatic dosing system of flours and sugars "Zeppelin" (Reimelt),(Germany); System of dosage of fats and liquids and center of kneading Peerless of the new line 11 of sweet-dried biscuits of plant biscotti 2, Bagley Argentina SA, city of Salto, state of Bs.As., Argentine.

2014-
Development of automation software for the new management system of cacao oils and liquor, in Chocolates plant in ARCOR SAIC company, in Colonia Caroya city – State of Córdoba, Argentine.

2014-
Hardware engineering and software development, for the peerless kneading center of the new line 11 of sweet Biscuits, of biscotti 2 plant, Salto city, state of Bs.As. Argentine, and integration to the Advanced C.I.M. control system of plant.

2014-
Reengineering of hardware and software, of the centers of kneading of line 1 and line 2 crackers of plant of cookies biscotti 1 of Bagley Arg. SA, city of Salto, State of Bs.As.,Argentine; from Simatic-S5 PLCs technology and Scadas Factory Link, to Simatic S7 PLCs technology and Simatic WINCC Scadas.

2014-
Software development of the reengineering of the water treatment plant and the new demineralized water plant in the Mario Seveso thermoelectric power station, ARCOR SAIC company, Arroyito city, State of Córdoba, Argentine.

2014-
Software development and implementation of the integration and auxiliary services of the new Boiler Gonella, in the Mario Seveso thermoelectric power plant, ARCOR SAIC company, Arroyito, city. Córdoba State,Argentine, for the steam service to the new glucose facility that is implementing in the industrial complex.

2014-
Electrical-Electronic design, software development and implementation of the new filling system, of the line 51 nougats, for increased production capacity, plant Villa Mercedes city, state of San Luis, Bagley Arg. S.A. company, Argentine.

2014-
Engineering, development and implementation of software, of the system of reception and distribution of chocolates and fillings in the new plant of chocolates of two in one (Dos en Uno), Santiago of Chile city, Chile Republic. Automation of the new center of masses of wafers for the new line of BOB NEA. (Service to 8 production lines). PLCs Simatic S7 and Scadas Simatic WINCC technology.

2014-
Engineering, development and implementation of software, of the system of receipt and distribution of glucose in the new plant of sweets of two in one Dos en Uno, Santiago of Chile city , Chile Republic . PLCs Simatic S7 and Scada Simatic WINCC technology.

2013-
Software reengineering in center of kneading line 51 nougats, and integration to the model C.I.M. of plant, in Bagley Argentina, Factory of Villa Mercedes city, State of San Luis, Argentine.

2013-
Development, implementation and start-up of the general reengineering, of the kneading centres (semi-finished ones) and liquid ingredients of the biscuit plant of Villa Mercedes city ,state of San Luis, Argentine, of Bagley Arg. S.A. company, using the most advanced concepts C.I.M. of the high technology biscuit factories; with Simatic-S7 PLCs technology, WINCC Scadas and 1 Gygabyte Ethernet Industrial communications network.

2013-
Reengineering of hardware and software, of the center of kneading of line 8 assortment, of the plant of cookies biscotti 1, city of Salto, State of Bs.As., Argentine, from Simatic S5 PLCs and Factory Link Scada technology, to simatic-S7 PLCs with WINCC Scadas.

2013-
Reengineering of hardware and software, of the center of kneading of line 7 snacks, of the plant of cookies biscotti 1, city of Salto, State of Bs.As., Argentine, from Simatic S5 PLCs and Factory Link Scada Technology, to Simatic-S7 with WINCC Scadas.

2013-
Reengineering of Hardware and Software, of the centers of kneading of line 6 assortment, of the plant of cookies biscotti 1, city of Salto, State Bs.As. Argentine, from Simatic S5 and Factory Link Scada Technology, to Simatic-S7 with Simatic WINCC Scadas.

2013-
Design, development of the DAG-RAG intelligent system of connection and disconnection of turbogroups of power generation, by supervision of events, parameters and transients in the 132KV transport lines of the national interconnected system, for the company Generadora Mediterranea S.A. of the Albanesi Group, in the city of Rio Cuarto, State of Córdoba, Argentine.

2013-
Engineering project, software development and implementation of the redundant control system of the combined cycle and industrial steam cogeneration of the thermoelectric power plant, "Mario Seveso", of the city of Arroyito, State of Córdoba, Argentine. (Simatic S7400H, Simatic WinCC, technology).

2012-
Design, development and implementation of the automatic computerized system of control and management of production efficiency by indices K.P.I., of the production lines of the biscuits complex of Bagley Arg. S.A. in city of Salto, State of Bs.As., Argentine.

2012-
Migration reengineering simatic S5 to Simatic S7, (Upgrade) of the entire dough preparation control system and assorted cookie line creams from Bagley Arg. S.A., in Salto city, State of Buenos Aires, Argentine. Factory 1.

2012-
Development, implementation and commissioning of the software and integral control system distributed C.I.M. of the new plant 2 of biscuits of Bagley Arg. S.A. in city of Salto, State of Bs.As., Argentine, creating the most advanced technology and biscuit production system in Latin America.

2011-
Software engineering and development of the conversion of the line of chocolates Cofler, with Bon-o-Bon bonbons, in the chocolate plant of Braganca Paulista, San Pablo State, Brazil, for ARCOR DO Brasil company.

2011-
Reengineering and software development of the lines of preparation of fillings/chocolates compounds and the line of real chocolate of the chocolate plant of the group ARCOR SAIC, division chocolates, in the city of Colonia Caroya, state of Córdoba, Argentine.

2011-
Software engineering and development of the conversion of the line of chocolates Cofler, with Bon-o-Bon bonbons, in the chocolate plant of Braganca Paulista, San Pablo State, Brazil , for ARCOR DO Brasil Company.

2011-
Reengineering and software development of the lines of preparation of fillings/chocolates compounds and the line of real chocolate of the chocolate plant of the group ARCOR SAIC, division chocolates, in the city of Colonia Caroya, state of Córdoba, Argentine.

2011-
Reengineering and software development of the glasse and creams preparation center, assorted cookie lines, of the plant biscotti 1 de Bagley Argentina S.A. in the city of Salto, State of Bs.As., Argentine.

2011-
Software development of the new system of transport and dosage of ground-sugar with technology Reimelt (Germany) and Siemens Simatic S7 of the plant biscotti 1 of company Bagley Argentina S.A., in the city of Salto, State Bs.As., Argentine.

2011-
Reengineering and software development of the line 4 kneading Center – assorted cookies - in Simatic S7 technology, in the plant biscotti 1 of company Bagley Argentina S.A. in the city of Salto, State of Bs.As., Argentine.

2011-
Migration reengineering of the whole system of Control of preparation of syrups and, continuous fillings and cooking lines, to PLCs Siemens Simatic S7, WINCC Scadas and industrial Ethernet networks of 1 Gigabyte/s, in the hard candy plant of ARCOR SAIC, Div. Sweets, in the city of Arroyito, State.of Córdoba, Argentine.

2011-
Development of the migration reengineering of the SCADA Factory Link, monitoring stations to the Simatic Siemens WINCC system of the chocolate plant of Braganca Paulista, Brazil, for company ARCOR DO Brasil., State San Pablo, Brazil.

2011-
Development of the supervision and control software of the new line of Nougats in the Arroyito city plant of Grupo Arcor – Candy Division – in the city of Arroyito, State.of Cordoba , Argentine Republic.

2011-
Development of the software at the level control of plant processes, supervision and control system and Interface with M.R.P. system (J.D. Edwards-One Wordl) of the integrated computerized control system C.I.M. (computer integrated manufacturing), of the new plant of cookies Biscotti 2 to implement in 2011, company Bagley Argentina S.A. in the city of Salto, State Bs.As., Argentine. The latest generation Hi-Tech solution and investment technology and the development of C.I.M. 's comprehensive vertical software.

2010-
Development of the software of the control and management system of efficiency indexes (K.P.I.) of the sector of wrapping of hard candies plant, ARCOR SAIC, City of Arroyito (Córdoba State ,Argentine).

2010-
Process engineering project, engineering project of the integral computerized control system C.I.M., of the new plant of cookies biscotti 2 to implement in 2011, of Bagley Argentina S.A. ,in the city of Salto, State Bs.As., Argentine. Design of processes, electrical and electronics, instrumentation, informatics and industrial communications, as one of the most high-tech plants in the field of the world. Self-controlled plant model-auto managed.

2010-
Project and implementation of the new turbo-group Pratt & Whitney SWIFPAC of 60 MW of the power plant of Generation Mediterranea S.A. in Rio Cuarto city, Córdoba state, Argentine, for the Albanesi Group company. Engineering and automation of the auxiliary services BOP demineralized water plant, gas-oil system, gas-oil service-feeding, DEMI water and gas to turbogroup, Pratt & Whitney SWIFPAC 60.

2010-
Up-Grade reengineering / modernization and implementation of the entire control system of the chocolate plant in ARCOR DO Brasil, in Braganca Paulista, state of Sao Paulo, Brazil. Implementation of 1 gigabyte industrial networks and change of electronics in CPUs and communications systems.

2009-
Upgrade reengineering (Up-Grade), and implementation of the control system of the kneading center of line 5 of assortments in factory of cookies of Bagley Arg. S.A. in the city of Salto, State Bs.As., Argentine.

2009-
Engineering and implementation of the integral control system, bon o bon line in plant stretches of the Arcor group, in San Luis State. Including mass center and continuous production line. Argentine.

2008-
Reengineering of Up-Grade updating and implementation of the entire control system, of the chocolate plant of ARCOR S.A., in the city of Colonia Caroya, State Córdoba,Argentine. Implementation of 1 gigabyte industrial networks and change of electronics in CPUs and communications systems. Reengineering and automation of the production center of wafer mass.

2008-
Upgrade reengineering (Up-Grade) of the integrated computerized control system of the cookies plant of Bagley Argentina S.A. in the city of Salto, State Bs.As., implementation of industrial communication networks of 1 gigabytes, updating of the transport Control system and dosage of flours and sugars of the company REIMELT (Germany).

2008-
Implementation of the automatic / repetitive flexible production mode for the two kneading centres of line 5 of the assortment in the integrated C.I.M. production system of the cookies plant of the city of Salto, state Bs.As. of the company Bagley Argentina S.A.

2008-
Reengineering of line 4 automation for its operation as an assortment line in the integrated C.I.M. production system of the cookies plant of the city of Salto, state Bs.As. of the company Bagley Argentina S.A., Argentine.

2008-
Automation reengineering and incorporation of new ingredients in the 110kg-hs cooking system of the hard candy factory in the city of Arroyito, of the company ARCOR SAIC., state Cordoba, Argentine.

2007-2008-
Project and implementation of the reengineering of migration of hardware and software of technology simatic S5155H and SCADA Coros LSB to the technology Simatic S7400H and SCADA WINCC, of the system of redundant control of high availability of the thermoelectric power plant of Generator Mediterranean S.A. of the Albanesi group, in the city of Rio Cuarto, which generates 70 MW with 2 turbogroups with recovery boilers and steam turbines in combined cycle. State Cordoba, Argentine.

2007-2008-
Reengineering of processes and software for the flexible control system of the kneading centers and ingredients of the EX plant LIA CORDOBA, from the company Bagley Argentina S.A., currently Bagley Cordoba.

2007-2008-
Engineering, development and implementation of the automation of new systems of chocolates and fillings and refiners for lines 1 and 2 of the chocolate factory of Colonia Caroya company ARCOR SAIC., Argentine.

2007-2008-
Engineering, development and implementation of the automation of the service of chocolates and fillings flavored to the new line of molding blinder-Bhuler in the Chocolate Factory of Braganca Paulista – State of Sao Paulo – Brazil, for the company ARCOR DO Brazil.

2007-
Engineering, development and implementation of the automation of the service of chocolates and fillings flavored to the new line of molding blinder-Bhuler in the chocolate factory of Colonia Caroya city of the company ARCOR SAIC.

2007-
Engineering, development and implementation of the automation of the flexible kneading system of the Jumbo line of 5000 kg crackers cookies per hour for the company Bagley Argentina S.A., for its cookie factory in the city of Villa Mercedes, State San Luis.

2007-
Engineering, development and implementation of the automation of Cubanitos line, Chocolate Factory – City Colonia Caroya – Company ARCOR SAIC, Argentine.

2007-
Engineering, development and implementation of the automation of the line of bathed bars, chocolate Factory – Colonia Caroya – ARCOR SAIC.

2006-
Integral automation engineering, of the integrated control of production of chocolates and fillings. Factory of chocolates, company: MUNDO DULCE SA de CV., city Toluca., country Mexico.

2005-2006-
Integral technological reconversion engineering, development and implementation of the integrated system of control of caramel cookies production line, in cookie factory Villa Mercedes, state of San Luis. Company BAGLEY ARGENTINA S.A.

2004-2005-
Integral automation engineering, development and implementation of flexible control system for line of processing of bathed bars, and integration to the computerized manufacturing system of the chocolate factory of Colonia Caroya - Córdoba Argentine – for the company ARCOR SAIC.

2004-
Integral automation engineering, development and implementation of the "Europa project", integrating the line of cookies – Criollitas - from Bagley SA, in the integrated computerized manufacturing system of the jumping cookie plant, state of Bs.As. company BAGLEY ARGENTINA S.A.

2004-
Service of maintenance and Integral advising in systems of automation in productive factories of high technology of the company ARCOR SAIC. (Chocolates Caroya, Arroyito industrial complex, crackers Salto Bs.As. and chocolates of Braganca Paulista – Brazil).